FAG Rolling Bearing Assembly and Lubricant Testing

Rolling bearing assembly monitoring characteristics The on-line monitoring system for this bearing type is used to evaluate the remaining service life of heavy-duty components and to monitor the operating process. FAG Online Monitoring System The ProTorq Online Monitoring System FAG ProTorq is suitable for monitoring various components due to its many functions.

It helps to: ■ Early detection of overload and possible component failures ■ Reliable estimation of remaining service life ■ Optimize component use and maintenance planning ■ Improve quality and performance ■ Design certification and optimization of power elements. Function FAG ProTorq can be used to detect signals such as torque, elongation, thrust, pressure, temperature, and displacement changes. These signals can be correlated with other data to assess machine conditions. In addition, the system can also perform calculations and comparisons between signals. As a result, users can obtain reliable environmental status information from components or running processes. This system can also be used in harsh environments such as rolling mills or offshore.

The customer solution FAG ProTorq has many functions and needs to be monitored with precise parameter definitions when configuring hardware and software. Each system represents a targeted, independent solution. Schaeffler Group accompanies the entire project phase of the user. According to Schaeffler Group's bearing system configuration, users can use intensive training to achieve the level of use of this system alone. Upon request from the customer, the Schaeffler Group specialist can estimate the measurement data. Solving faults If no permanent installation is required, the Schaeffler Group also provides temporary measurements. This objective is to find a solution to unexpected component failure points in the short term. Lubricant monitoring characteristics Oil samples from this model can be used to determine the early wear of heavy-duty industrial gearboxes based on particles in the oil. Monitoring particles in oil means early detection of early failures. Particles can be identified by early oil monitoring. This can help prevent failures and downtime. FAG Oil Analyzer Wear Debris MonitorFAG Wear Debris Monitor is a monitor of the amount of particles in the oil and according to the particles.

  Oil sensor for size and material classification. The oil sensor is installed in the gear box at the front of the filter in the recirculating grease system auxiliary flow or in a separate oil circuit branch. The G Wear Debris Monitor is mainly used in planetary gearboxes in gearboxes, wind turbines or ship bearing propulsion systems, for example, for extracting plants as raw materials. The features of this equipment are as follows: ■ Monitoring of the amount of particles in the oil ■ Different particles can be classified as ferrous and non-ferrous metals ■ Classifying particles according to size ■ Integrate monitoring of oil particles into an existing on-line monitoring system. At the junction of the fluid and vibration monitoring facilities, damage and recirculation oil lubrication in the gearbox can be detected early and the cause of the fault can be identified. In this way, stoppages and secondary failures in the production process can be prevented.